Biotechnology is like an enormous “factory” which not only provides other industries with innovative ideas, but also supplies the appropriate know-how. Cheese production, golden rice, the manufacture of insulin and interferon, biosensors, enzymes in detergents - these are all examples of biotechnology in action, a sector that is constantly growing and expanding into other industrial sectors, a true driving force of interdisciplinary applications. The current topic of the month deals with the potential of biotechnology in the textile industry.
Modern biotechnology integrates the most diverse disciplines such as nutrition sciences, environmental technology and the textile industry. The close cooperation of the textile industry with biotechnology has, in recent years, led to many innovative projects. The textile industry is one of the oldest industrial sectors worldwide. Textile manufacture and textile research also have a long tradition in the southwest of Germany. 200 years ago, the first mechanical spinning factory was established in Baden. Today, with 30,000 people working in this field, the textile industry has become an important economic factor in Baden-Württemberg.
Up until the 20th century, textile production involved the exclusive use of natural fibres: cotton, hemp, flax, etc. The invention of synthetic fibres in the 20th century broadened the application range of textile materials enormously. Great improvements have been made in technical textiles since the 1980s which now account for approximately 40 percent of the entire textile production. Therefore, their huge innovation potential makes them the driving force in the growing textile industry.
The textile industry explores new fields
Specific interdisciplinary partnerships between the most diverse scientific fields enable the industry to combine several functionalities in one material. The new fabrics may be breathable, temperature-regulating, lightweight, shock-proof, water and dirt repellent and a lot more. It is, in particular, this multifunctionality which broadens the application of these modern fabrics, which, apart from being used as clothing, can be used in car manufacture, space technology, agriculture or biomedical technology.
The research of the “Functional Morphology and Biomimetics” project group at the University of Tübingen is an excellent example of the specific integration of different fields of science and experiences. Geoscientists at the University of Tübingen and textile researchers at the ITV Denkendorf have joined forces to develop textiles that automatically adapt wicking ability to the climate surrounding the wearer (see “The development of high-tech textiles is inspired by plants”).
Innovative materials are also found in the field of medicine and many applications are possible, ranging from tissue engineering to wound dressings and implants. In the field of biomedical technology, biologists and engineers cooperate closely and develop biomaterials and implants as well as methods enabling the regeneration of tissue, for example resorbable, three-dimensional, shapeable fleeces in which the patients’ own cartilage cells can be grown (see "Competence network biomaterials").
New opportunities for modern textiles have also opened up in the treatment of wounds. In view of the growing number of elderly people and diabetics in modern society, the treatment of problematic wounds is a major application area of such textiles. In Germany alone, there are approximately 2 million patients every year suffering from severe and chronic wounds. Innovative medical textiles will no doubt play an important role in the treatment of wounds and skin in future. The integration of therapeutic substances turns textiles into innovative medical products (see: “Wound healing: biofunctional textiles doing the job of maggots”).
Intelligent technical textiles
What is known as 'intelligent technical textiles' is another interdisciplinary example of innovative textiles used in the field of health and safety. These are textiles with integrated microsystems used in clinical applications for measuring and monitoring of vital parameters such as blood pressure, pulse or breathing (see “Sensory baby vest – a high-tech life-saving product”).
Virtual design of new textiles
In the past, the development of new textile structures for innovative areas of application was based on real experiments involving all kinds of different fibre shapes and mixtures. Nowadays, the properties of the material can be determined in advance using computers. Specific properties can be tested in order to develop the best product possible. The Fraunhofer Institute for Industrial Mathematics (ITWM) has developed a microstructure simulation technology enabling the calculation of the properties of highly-complex materials and the design of new textiles for application in medicine and hygiene (see "Microstructure simulations for the textile industry").
Better textiles inspired by nature

Textiles with lotus effect developed at the ITV Denkendorf (Photo: BIOPRO)
Through the course of evolution, nature has come up with surfaces to which dirt is unable to attach thanks to complex micro- and nanostructures. The self-cleaning effect of such extraordinary hydrophobic micro- and nanostructured plant surfaces was discovered and clarified by W. Barthlott at the University of Heidelberg in 1975. Now, engineers and technicians at the ITV Denkendorf are transferring what is known as 'the lotus effect' of plants to textile surfaces. The interest in the lotus effect is huge – not only for outdoor clothing and marquees, but also in medicine (see “Botany meets textile technology”).
Another innovative material is polylactide (PLA), which can be found in biodegradable catering dishes or packaging and which has become a popular material among clothing manufacturers. Polylactides are a natural product, made from plant carbons. In contrast to nylon and polyester fibres made from non-renewable petrol, PLA uses carbon that is absorbed by maize plants during photosynthesis from the air (see “Biofibre shirt enters mountain sports market”).
cz - 28th April 2006